Design, manufacturing and inspection under one roof
Synton designs and manufactures the complete functional assembly in Switzerland: precision turned body, compression spring and shaped sapphire jewel.
In-house control of design, components, assembly and inspection allows every parameter to be matched to the customer mechanism.
Approved drawings, acceptance criteria and the control plan define the contractual requirements for each product.
A fully controlled manufacturing chain
- 01DesignMechanism study and critical characteristics
- 02JewelShaped sapphire or ruby, contact geometry
- 03TurningMounting body and jewel guidance
- 04SpringPreload and force-travel curve
- 05AssemblyPositioning, preload and retention
- 06InspectionDimensional, visual and functional inspection
What Synton controls
| Element | Synton control | Configurable parameters |
|---|---|---|
| Sapphire jewel | Shaping, contact geometry and surface finish | Sapphire or ruby, radius, cup, V, flat or dedicated geometry |
| Turned body | Mounting geometry and jewel guidance | Thread, press-fit, flange, material and finish |
| Spring | Preload and force-travel curve | Initial force, working travel and maximum force |
| Assembly | Positioning, preload and retention | Process adapted to volumes and operating environment |
| Inspection | Dimensional, visual and functional inspection | Automated inspection, force-travel curve and traceability as required |
Your project with Synton
- 1
Requirements review
Review of requirements and operating conditions.
- 2
Technical proposal
Technical proposal and definition of critical characteristics.
- 3
Prototypes
Prototypes and functional validation.
- 4
Series production
Industrialisation, inspection and series production.
Inputs for a fast design review
- Envelope drawing and mounting interface
- Geometry and material of the mating pivot
- Required preload, travel and force curve
- Environment, service life and motion frequency
- Prototype and annual volumes plus traceability requirements
Feasibility, final tolerances and the validation plan are confirmed after review of the technical package.
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